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Cutting/Grinding/Polishing

Burr-less/sharp edge metal processing

Burr-less/sharp edge processing for cutting-resistant metals such as CuW, Kovar, Cu is available.
・Sharp edge: 5 μm radius max. (Au plating is available)
・Surface roughness (actual measurement average) : Ra 0.38 μm
 
CuW submounts(Standard product size)
 
 
 
Length(±0.05)Width(±0.05)Widt(±0.02)
10.6 2.0 0.20
0.25
0.30
0.40
3.0
4.0
5.6 5.6
CuW submounts(Standard product size)
 
 
Side view of CuW submounts (3 pieces) and its enlarged view   CuW submounts Large
  Front view
Side view of CuW submounts (3 pieces) and its enlarged view   Front view
 
 
 
Products processed by this technology
Microchannel cooler
Microchannel cooler
 
CuW submounts
CuW submounts
 
Insulation type Cu-AlN-Cu submounts
Insulation type Cu-AlN-Cu submounts
 
High pressure seamless
microchannels
High pressure seamless microchannels
 
Mounts / Carriers
Mounts / Carriers
 
 
 
PAGETOP
 

Microfluidic-structured heat sink

Standard processing to make channels inside the metal is to first process two parts separately and then bond them together by solder or thermal diffusion. However, our seamless microchannels are processed with our original manufacturing method, which results in a completely seamless structure without bonding layers. This enhances high-pressure resistance inside the channels. Minimum width of the microchannels is 20 μm.
 
High pressure Seamless microchannels
0.9 mm thick, Cu monolithic structure
 
High pressure Seamless microchannels
 
 
 
Products processed by this technology
High pressure Seamless
microchannels
High pressure seamless microchannels
 
 
 
 
 
 
PAGETOP
 

No chipping glass processing

Lots of chipping in tens of μm can occur on hard glasses such as borosilicate glass when they are drilled or grooved, causing quality problems. Our no chipping glass processing technologies can prevent chipping size less than ten μm when the glass wafers are used with a silicon wafer in the wafer level packaging (WLP) process or diced into elements. Moreover, post-treatment can eliminate all chipping.
 
Conventional dicing     No chipping dicing  
Conventional dicing Front side
Chipping: 0.03 mm max.
 
Conventional dicing Backside
Chipping: 0.04 mm max.
 
No chipping dicing Front side
Chipping: 0.01 mm max.
 
No chipping dicing Backside
Chipping: 0.01 mm max.
 
 
 
Products processed by this technology
Through glass via (TGV)
Through glass via (TGV)
 
Micro-hole glass
Micro-hole glass
 
Microfluidic glass
Microfluidic glass
 
Cavity glass/Cap glass
Cavity glass/Cap glass
 
Spacer glass
Mesh glass
 
 
 
 
PAGETOP
 

Microhole processing

Drilling
We develop special drills for glass processing, and can process micro holes of ø0.2 mm for mass production and ø0.05 mm for trial manufacture.
It is possible to process rectangular cavity.
 
Micro through hole processing
Micro through hole processing
 
Microgroove processing
Microgroove processing
 
Cross section of microgroove processing
Cross section of microgroove processing
 
Sandblasting
Flexible pattern processing is available at a lower cost.
High cumulative pitch tolerance is available.
No chipping processing prevents chipping around the holes.
 
No chipping sandblasting   Conventional sandblasting
No chipping sandblasting   Conventional sandblasting
 
Ultrasonic-wave drilling
Collective hole drilling is available on a glass wafer of 4 mm thick max.
Simultaneous hole drilling is available on a glass wafer anodic-bonded to a silicon wafer.
 
Ultrasonic-wave drilling   Ultrasonic-wave drilling   Ultrasonic-wave drilling
 
 
 
Products processed by this technology
Micro-hole glass
Micro-hole glass
 
Spacer glass
Spacer glass
 
 
 
 
PAGETOP
 

Special polishing

When polishing fragile materials with through-holes, a slope usually occurs around the edge of the hole. But it is possible to achieve a sharp edge around the holes with our special polishing.
 
Standard polishing
Standard polishing  
Sagging size
Width > 400μm
Depth > 0.7μm
 
Special polishing (Tecni polishing)
Special polishing (Tecni polishing)  
Sagging size
Width < 10.0μm
Depth < 0.1μm
 
 
 
Products processed by this technology
Through glass via (TGV)
Through glass via (TGV)
 
Micro-hole glass
Micro-hole glass
 
Microfluidic glass
Microfluidic glass
 
Cavity glass/Cap glass
Cavity glass/Cap glass
 
Spacer glass
Spacer glass
 
Mesh glass
Mesh glass
 
 
PAGETOP
 

Transparent finish on the cavity bottom

Transparent finish is available on the bottom of the cavities of such glass as borosilicate glass, silica glass, etc. In the biotechnology/medical industries, the transparency makes it possible to observe inside from outside through the bottom of the cavities.
 
Transparent finish on the cavity bottom   Transparent finish on the cavity bottom   Transparent finish on the cavity bottom
 
 
Glass section
B size: 0.1 mm thick is available. A diameter of φ 200 mm max. is available.
 
If the bottom thickness (thickness B) is designated 0.1 - 0.15 mm, you can easily optimize focal distance on the immersion lens.   Transparent finish on the cavity bottom
 
 
 
Products processed by this technology
Through glass via (TGV)
Through glass via (TGV)
 
Microfluidic glass
Microfluidic glass
 
Cavity glass/Cap glass
Cavity glass/Cap glass
 
Mesh glass
Mesh glass
 
 
 
 
 
 
PAGETOP
 

Microfluidic glass

Glass such as borosilicate glass and silica glass are applicable to this processing. With sharp-edge channels with transparent bottom inside, these products have superior specifications of transparency, chemical resistance and heat resistance because they don’t contain such organic substance as adhesives.
 
Microfluidic glass with metal via   High-aspect microfluidic channel   Microfluidic glass
 
 
 
Products processed by this technology
Microfluidic glass
Microfluidic glass
 
PAGETOP
 

Special microprocessing

Lots of through holes as small as a square shape with 100 μm of each side can be formed on a hard glass wafer of four to six inch such as borosilicate glass wafer with high precision. Thanks to the high precision, such products can be made by the special microprocessing as a mesh glass with the holes plated for electrode, X-ray screen, filters for gas/liquid, and jigs for bump plating.
 
Special microprocessing
Spacer glass
 
 
 
Products processed by this technology
Mesh glass
Mesh glass
 
 
 
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